BIW Manufacturing BIW Line Integration for MG Motors, India
Delivering complete Body-in-White (BIW) Line Automation for MG Motors with advanced PLC programming, HMI development, robot integration, industrial networking, drive commissioning, and smart manufacturing solutions for high-quality automotive production.
Project Information
360 Automation & Controls successfully delivered a complete BIW Line Integration project for MG Motors, India. The project focused on developing a highly reliable and flexible automation system to support efficient body-in-white production with seamless communication between PLCs, HMIs, robots, barcode systems, safety devices, and industrial networks.
The solution was designed to improve production reliability, reduce downtime, enhance process monitoring, and ensure compliance with MG Motors’ global manufacturing standards.
Scope of Work
- PLC Program Development as per MG CCRW Standards
- HMI Development as per MG CCRW Standards
- Drive Parameterization & Commissioning
- Robot Interfacing
- Barcode Scanner & Safety Scanner Configuration
- Remote I/O Module Configuration, Installation & Commissioning
- Industrial Network Design, Configuration & Commissioning
Key Project Highlights
Project Challenges
The project required integrating multiple automation systems, including PLCs, HMIs, industrial robots, barcode scanners, safety scanners, remote I/O modules, and communication networks into a single synchronized BIW production line. Maintaining production reliability while meeting MG Motors’ engineering standards was a key challenge.
Our Solution
Our engineering team developed standardized PLC software, intuitive HMI interfaces, reliable robot communication, industrial network architecture, and complete drive commissioning. Barcode tracking, safety scanner integration, and remote I/O configuration ensured real-time monitoring, operator safety, and uninterrupted production throughout the manufacturing process.
Frequently Asked Questions
What is BIW Line Automation?
Body-in-White (BIW) automation refers to the automated manufacturing process of assembling a vehicle’s body structure using industrial robots, PLCs, and advanced control systems before painting and final assembly.
What is MG CCRW Standard?
MG CCRW standards define the programming, HMI, communication, and automation guidelines followed during manufacturing projects to ensure consistency and reliability.
Why are barcode scanners used in BIW lines?
Barcode scanners enable part identification, production tracking, traceability, and real-time manufacturing data collection.
Why are safety scanners important?
Safety scanners protect operators by monitoring hazardous areas and automatically stopping machines when unsafe conditions are detected.
Do you provide commissioning support onsite?
Yes. We offer both remote and onsite commissioning, startup assistance, production support, and post-installation optimization.
Can you modernize existing production lines?
Absolutely. We provide retrofit solutions, automation upgrades, PLC migration, HMI modernization, and production line optimization.
Request a Quote / Consultation
Our automation experts are ready to discuss your requirements and recommend the right solution for your manufacturing process.
Why Choose 360 Automation & Controls?
- Automotive Automation Specialists
- Complete Turnkey Automation Solutions
- PLC, HMI & SCADA Expertise
- Global Industry Standards
- Experienced Commissioning Engineers
- Virtual Commissioning Specialists
- Robot Integration Experts
- Strong Quality Assurance Process
- On-time Project Delivery
- Global Customer Support