BIW Manufacturing Bolero Line Integration, Mahindra & Mahindra, India
Automation of the BIW Bolero production line enabled seamless manufacturing of multiple Bolero variants through integrated underbody, main body, and bodyside assembly lines. The solution enhanced production efficiency, process consistency, and manufacturing flexibility while ensuring reliable automation performance.
Project Information
360 Automation & Controls successfully executed the BIW Manufacturing Bolero Line Integration project for Mahindra & Mahindra, India. The project involved complete automation of the Underbody, Main Body, and Bodyside production lines to support the manufacturing of three Bolero variants with high precision and operational efficiency.
The automation solution included PLC programming, HMI development, industrial networking, drive parameterization, logic validation, and on-site commissioning. The integrated control system ensured synchronized production, reduced downtime, optimized cycle times, and improved overall manufacturing productivity.
Scope of Work
- PLC Program Design, Development & Commissioning
- HMI Design, Development & Commissioning
- Industrial Network Design, Configuration & Commissioning
- Drive Parameterization & Commissioning
- PLC Logic Validation & Production Trials
- Cycle Time Optimization
- Production Line Integration
- On-Site Installation & Commissioning
- System Testing & Performance Verification
- Production Support & Operator Training
Key Project Highlights
Industries We Serve
Frequently Asked Questions
What is BIW Bolero Line Automation?
BIW Bolero Line Automation integrates the Underbody, Main Body, and Bodyside manufacturing processes using PLCs, HMIs, industrial robots, drives, and industrial communication networks to automate vehicle body assembly.
Why is PLC validation important?
PLC validation ensures the automation software functions correctly, complies with customer standards, and prevents production issues during commissioning and regular operation.
Which automation platforms do you use?
Our engineers work with Siemens, Rockwell Automation, Mitsubishi, Omron, Schneider Electric, ABB, and other leading industrial automation platforms.
Can you upgrade existing BIW production lines?
Yes. We provide modernization, retrofit solutions, PLC migration, HMI upgrades, robot integration, industrial networking, and complete production line optimization.
Do you provide commissioning and support?
Yes. We offer complete installation support, on-site commissioning, production trials, operator training, and post-project technical support.
Can you modernize existing production lines?
Absolutely. We provide retrofit solutions, automation upgrades, PLC migration, HMI modernization, and production line optimization.
Request a Quote / Consultation
Our automation experts are ready to discuss your requirements and recommend the right solution for your manufacturing process.
Why Choose 360 Automation & Controls?
- Automotive Automation Specialists
- Complete Turnkey Automation Solutions
- PLC, HMI & SCADA Expertise
- Global Industry Standards
- Experienced Commissioning Engineers
- Virtual Commissioning Specialists
- Robot Integration Experts
- Strong Quality Assurance Process
- On-time Project Delivery
- Global Customer Support